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  1. #1
    Da Professuh Raptor05121's Avatar
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    How-To: Spark Plug change for 1997-2008 4.2L V6

    This is a deadly simple process. Really there shouldn't be any reason for me to post this because its so easy, but I haven't contributed to the site in a while so I figured why not make the V8 boys jelly of how quick we can do this:

    Estimated time: 5 minutes

    Tools required:
    6x new spark plugs (OEMs are Motorcraft SP-504s platinum, pre-gapped to .054")
    1/2" ratchet
    6-8" extension
    5/8" spark plug socket
    One bottled beer



    1.) Start by opening your hood (duh) and retrieving your new spark plugs. The Essex V6 is temperamental about plugs. You really have no reason NOT to go with OEM Motorcrafts. Some people have good experiences with NGK or Bosch, but more than often, you'll get a bad misfire out of them. I bought all 6 of my Motorcraft SP-504s from RockAuto for $3.19 a piece, much better than AutoZone's $4.99.

    2.) Locate your six wires and pull them off the plugs. Don't move them far as you do NOT want to cross wires. If this is too much for you, just remove one boot at a time as you change out the plugs. Take a sip from your beer.



    3.) Using your ratchet and socket (leave the extension alone for this part), go ahead and work on Bank 1 first (driver side). You should be able to just break your spark plugs loose with the ratchet and hand-spin them out.



    4.) Keep your old spark plugs. Make sure they are all in the same general condition. Save one of them and compare them to what I have typed up on the bottom of this post to determine your engine's running condition. As you can see, I like to go by my owners manual. Nothing but OEM for me. These old spark plugs have about 115,000 miles on them, wayyy past their 60,000-mile lifespan. I had severe bucking and power loss in the lower-RPM band. Have another sip of your beer.



    5.) Go ahead and install the new plugs in Bank 1. Start by hand threading (so you don't cross thread) until you cannot anymore and tighten down with your ratchet. Torque specs are 11-14ft-lbs for spark plugs. Unless you have a torque bar, a good hand-tightening procedure is to hand tighten and give it a slow turn 1/16" past that. Take a nice big gulp, you're halfway there.



    6.) Reinstall your wires for Bank 1

    7.) Move to Bank 2. You'll need your 6" extension for this side. Go ahead and break them loose and swap them out for the new ones. Have another sip



    8.) Reinstall wires, finish your beer and clean up your mess. Have a non-inebriated bystander take you around the block and verify you don't have any idling or misfiring. Then enjoy the rest of the day.

    Random Info:

    Engine: 90* Essex V6
    Displacement: 4.2L (256ci)
    Torque Specifications: 11-14 ft-lbs
    Spark Plug Gap: 0.54" (+/- .02")
    Firing Order: 1-4-2-5-3-6
    Cylinder Numbering (front to rear)
    Left (drivers side): 4-5-6
    Right (pax side): 1-2-3

    Autopsy of your old plugs:
    Normal Wear: It should have light tan or gray deposits on the firing tip (see my pictures above).
    Carbon-fouled: Will have soft, sooty, black deposits. It may indicate a improper Air/Fuel ratio.
    Oil-fouled: Indicates bad piston rings and/or valve seals allowing (excess) oil to enter the combustion chamber.
    Excessive gap (see my pictures above!): Is evident for spark plugs left in the engine too long. Extreme gap can lead to misfire, poor engine performance, throttle response, power output, and poor gas mileage
    Physical damage: If you have a dented or bent electrode it can be evidence of detonation. Do not run the engine and find the source of the problem ASAP.
    Bridged connection: Buildup between the electrodes caused by excess carbon or oil can lead to misfiring or a plug not releasing enough electricity to ignite the A/F mixture, basically giving you a dead cylinder.
    4.2L V6 - M5OD | SCT XCal 3 @ JawsRacing | K&N Series-77 | 16" Dual Efans | Magnaflow High-Flows
    50W 5000K FX-R Projectors | Philips LumiLED Taillights | 60" Plasmaglow Fire & Ice | 2" Drop Shackles

  2. #2
    Chief Moderator Jersey_Joe's Avatar
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    Looks a little dirty under that good professor Lol. Jk

  3. #3
    Da Professuh Raptor05121's Avatar
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    Yeah it is. Its too cold to wash my truck though

  4. #4
    Chief Moderator Jersey_Joe's Avatar
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    In Florida? That's just terrible. Lol.

  5. #5
    Da Professuh Raptor05121's Avatar
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    Tell me about it, and im from Boston
    4.2L V6 - M5OD | SCT XCal 3 @ JawsRacing | K&N Series-77 | 16" Dual Efans | Magnaflow High-Flows
    50W 5000K FX-R Projectors | Philips LumiLED Taillights | 60" Plasmaglow Fire & Ice | 2" Drop Shackles

  6. #6
    Super Moderator kozal01's Avatar
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    Nice write up!
    2005 F-150 Supercrew Lariat 4x4
    Salvage recovery
    Edge Programmer

    2001 Ranger 4x4
    Salvage recovery
    A few mods

  7. #7
    Chief Moderator Jersey_Joe's Avatar
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    Right? He's lime a human manual. Lol

  8. #8
    Da Professuh Raptor05121's Avatar
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    I had a guy PM me the other day asking me: "dude, where in the hell do you work where you know so much of this crap?" (he was referring to my Illumination & Lighting forum over on another site) and I replied: "Wendy's" and he was just in total shock. LOL. People at work call me a walking encyclopedia.
    4.2L V6 - M5OD | SCT XCal 3 @ JawsRacing | K&N Series-77 | 16" Dual Efans | Magnaflow High-Flows
    50W 5000K FX-R Projectors | Philips LumiLED Taillights | 60" Plasmaglow Fire & Ice | 2" Drop Shackles

  9. #9
    Chief Moderator Jersey_Joe's Avatar
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    I concur I told my wife about u. I said u were like Sheldon from " The Big Bang theory". Lmao. Thanks for all your good advice and help. U da man. On your way to Boston to visit stop in jersey fer a cold one. I ow ya one. Lol

  10. #10
    Da Professuh Raptor05121's Avatar
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    I have changed my custom user title under my User Name to reflect it haha

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